My personal opinion is u online search for ready-made microlens arrays then continue with ur design. This will definitely reduce the cost as starting a new precision molding no doubt will shoot up the cost. You may design in sequential mode because it is faster and easier.Non-sequential mod getting slower when the N number increase. 2<Lnfc<^k
Go Suss microoptics website search for an excel file which is very very helpful this design.Under homogenizer section. D2x-Wa
Do take note that if your source is high coherency, the grating effect and speckles may donimate. <^+~?KDZM
Sorry for not typing in Chinese cos my this computer not able to do so.But I do understand Chinese.I have a few this type of designs but cannot share out due to confidential issue. enjoy trying dude!